- How the NCEES Blueprint Is Built
- Format, Fees and Testing Conditions
- Domain 1: Basic Engineering Practice
- Domain 2: Mechanics of Materials
- Domain 3: Mechanical Attachments
- Domain 4: Power Transmission
- Domain 5: Mechanical Components and Assemblies
- Domain 6: Supportive Knowledge
- Sequencing the Domains in Your Plan
- Where These Skills Get Used
- Frequently Asked Questions
- The current exam specification lists six objectives, effective with the October 2025 exams, replacing older eight-topic prep summaries.
- Mechanics of Materials carries the largest question range (17-26), followed by Mechanical Components and Assemblies (16-24).
- NCEES publishes question-count ranges, not fixed percentage weights, so do not trust sources quoting exact percentages.
- The exam has 80 questions, 8 hours of testing time, and a closed-book format with a searchable electronic reference handbook.
How the NCEES Blueprint Is Built
The PE Mechanical: Machine Design and Materials exam is administered by the National Council of Examiners for Engineering and Surveying (NCEES). Its content is defined by a published specification, the current version being the October 2025 CBT32 file, effective beginning with the October 2025 examinations. That document lists six numbered objectives, and those six headings are the official exam domains discussed throughout this guide.
One point trips up many candidates: the specification does not publish fixed percentage weights. Instead, NCEES gives each domain a range of questions. Because the exam contains 80 questions in total, including unidentified unscored pretest items, those ranges overlap and cannot be cleanly converted into percentages. Anyone quoting a precise "22% for Domain 2" is inventing a number the blueprint does not contain.
| Domain | Official Question Range |
|---|---|
| 1. Basic Engineering Practice | 11-17 |
| 2. Mechanics of Materials | 17-26 |
| 3. Mechanical Attachments | 9-14 |
| 4. Power Transmission | 9-14 |
| 5. Mechanical Components and Assemblies | 16-24 |
| 6. Supportive Knowledge (Machine Design and Materials) | 8-12 |
For a broader plan built around these domains, see our PE-M:MD&M study guide. This article focuses on what each domain actually asks of you.
Format, Fees and Testing Conditions
Knowing the delivery format shapes how you study each domain, because the question types influence how deeply you must calculate versus recognize.
- Questions: 80 total, including unidentified unscored pretest items.
- Testing time: 8 hours, within a 9-hour appointment that includes a 2-minute nondisclosure agreement, an 8-minute tutorial and a 50-minute scheduled break.
- Item types: multiple-choice plus alternative formats such as multiple-correct, point-and-click, drag-and-drop and numerical fill-in.
- Scoring: correct/incorrect credit per scored item, no partial credit, no deduction for wrong answers.
- Delivery: computer-based at approved Pearson VUE test centers, offered year-round using linear-on-the-fly exam assembly (LOFT).
- References: closed book, with a supplied searchable electronic reference handbook. Personal reference materials are prohibited, and you may use one NCEES-approved calculator.
- Units: both SI and USCS appear.
- Fee: the NCEES exam fee is US$400 per attempt, and separate board application fees can apply.
The exam is divided into two sections that share the testing clock, and a submitted section cannot be reopened. Budget your time across both before you begin. For the full cost picture, read our certification cost breakdown, and for scheduling details see the exam dates and testing windows guide.
Domain 1: Basic Engineering Practice
Basic Engineering Practice (11-17 questions)
This is the broadest and most varied domain. It covers the professional and analytical habits a practicing machine designer uses daily, rather than a single physics topic.
- Applying engineering standards, codes and specifications to design decisions
- Unit handling across SI and USCS, a frequent source of avoidable errors
- Tolerancing and fits, and reading engineering drawings
- Safety factors, design margins and failure-risk reasoning
- Quality, inspection and basic statistical thinking about variation
Candidates often underestimate this domain because it feels like common sense. With a range of 11-17 questions, it is larger than Mechanical Attachments, Power Transmission or Supportive Knowledge individually. Questions here reward precision about conventions: knowing which standard governs a situation, how a tolerance stack accumulates, and why a particular safety factor is chosen. Use the electronic handbook as a search tool, not a crutch, since you must know what to look for.
Domain 2: Mechanics of Materials
Mechanics of Materials (17-26 questions)
The heaviest domain by question range, and the foundation that most other domains lean on. If you are short on time, weakness here costs the most.
- Stress and strain states, including combined loading and principal stresses
- Failure theories for ductile and brittle materials
- Fatigue: endurance limits, stress concentration and cumulative damage reasoning
- Fracture and crack-related failure concepts
- Deflection, buckling and stability of members
- Material properties and how they feed into design allowables
Expect problems that chain several concepts together: a shaft under bending and torsion that must be checked against a failure criterion and then evaluated for fatigue life. Alternative item types such as numerical fill-in reward clean setup and unit discipline. Because this domain has the widest question range, even the low end (17 questions) exceeds the top of several other domains.
Domain 3: Mechanical Attachments
Mechanical Attachments (9-14 questions)
How parts are joined and held together, whether temporarily or permanently.
- Threaded fasteners: preload, joint stiffness and fatigue loading of bolts
- Bolted joint behavior under tension, shear and eccentric loading
- Welded connections and weld stress calculations
- Other joining methods such as adhesives, rivets, keys and pins
- Press fits and shrink fits
This is a compact domain with highly learnable patterns. Bolted-joint analysis in particular appears in many forms, so practicing the full chain from preload to separation check to fatigue evaluation pays off. Pay attention to the difference between the loads carried by the bolt and by the clamped members, a classic point of confusion.
Domain 4: Power Transmission
Power Transmission (9-14 questions)
Moving torque and rotation from source to load reliably and efficiently.
- Gear types, tooth geometry, speed ratios and gear train analysis
- Gear tooth bending and surface durability considerations
- Belt and chain drives
- Shafts: critical speed, keyways, and combined bending and torsion sizing
- Couplings, clutches and brakes
Power Transmission questions frequently combine kinematics with strength. You might compute a gear train ratio, convert power to torque, and then size a shaft against fatigue. Domain 2 fluency makes the second half straightforward. Keep USCS and SI conversions clean, because power, speed and torque relationships are unit-sensitive.
Domain 5: Mechanical Components and Assemblies
Mechanical Components and Assemblies (16-24 questions)
The second-largest domain by question range. It covers the discrete components that make up machines and how they behave together.
- Bearings: rolling-element selection, life ratings, and sliding or journal bearings
- Springs: helical compression, extension and torsion springs, plus fatigue of springs
- Seals, lubrication and surface-related considerations
- Assembly-level concerns such as stiffness, vibration and system interaction
- Pressure vessels, flywheels and other machine elements
With a range of 16-24 questions, this domain rivals Mechanics of Materials in total exposure. Bearing life calculations and spring design are recurring staples. Treat the assembly-level thinking seriously: questions may ask how a change to one component affects the behavior of the whole system, not just a single isolated calculation.
Domain 6: Supportive Knowledge
Supportive Knowledge (Machine Design and Materials) (8-12 questions)
The smallest domain by range, covering the background disciplines that support machine design decisions.
- Materials selection, including metals, polymers and composites at a working level
- Heat treatment and its effect on properties
- Corrosion and environmental degradation
- Supporting concepts from adjacent areas that influence design choices
Do not skip this domain because it is smallest. The range of 8-12 questions is still a meaningful share of an 80-question exam, and these items often draw on breadth rather than long calculations, making them efficient points for well-prepared candidates. Familiarity with how processing changes material behavior helps here and also reinforces Domain 2 failure reasoning.
Sequencing the Domains in Your Plan
Sequencing is the one place where study structure genuinely matters, because the domains build on one another. A sensible order follows the dependency chain rather than the numbering.
Foundation: Domain 2
- Rebuild stress, strain, failure theories and fatigue first
- Practice unit-clean numerical fill-in problems
Application: Domains 3, 4 and 5
- Apply the Domain 2 toolkit to bolts and welds, then gears and shafts, then bearings and springs
- Spend the most time on Domain 5 given its large range
Breadth: Domains 1 and 6
- Cover standards, tolerancing, materials selection and heat treatment
- Fold in short daily review so these do not fade
Key Takeaway
Domains 2 and 5 together account for a large portion of the exam by question range. Make them your core, then use the official October 2025 aligned NCEES practice exam (80 questions with solutions, $59.95) to find which remaining domains need reinforcement.
Practice exams reveal weaknesses far better than rereading notes. You can work through domain-level questions on our PE-M:MD&M practice test site, and take note that the official NCEES practice exam has a posted errata sheet, so check it when a solution looks off. For a deeper view of preparation timing, our study guide expands on pacing, and a quick refresher sheet is available in the cheat sheet article.
Where These Skills Get Used
The six domains map onto real design work. Industries that rely on machine design and materials expertise include manufacturing, aerospace and defense, automotive, heavy equipment, energy, and industrial machinery. Roles that apply this content include mechanical design engineer, product development engineer, materials and failure-analysis engineer, and consulting engineer reviewing equipment for safety or compliance.
For context on pay, the Bureau of Labor Statistics reports a median annual wage of $104,110 for mechanical engineers as of May 2025. That figure covers the occupation as a whole and is not specific to this exam track or a measured licensure premium. For a fuller discussion, see our ROI analysis and salary guide.
Frequently Asked Questions
The current NCEES specification, effective beginning with the October 2025 examinations, lists six numbered objectives: Basic Engineering Practice, Mechanics of Materials, Mechanical Attachments, Power Transmission, Mechanical Components and Assemblies, and Supportive Knowledge (Machine Design and Materials).
Mechanics of Materials has the largest official question range at 17-26, followed by Mechanical Components and Assemblies at 16-24. NCEES publishes ranges rather than percentage weights.
No. The exam is closed book. You use the supplied searchable electronic reference handbook, and personal reference materials are prohibited. One NCEES-approved calculator is allowed.
NCEES reports a 61% first-time pass rate (401 examinees) and 39% for repeat takers (140 examinees) for January-June 2026. It does not publish a numerical passing score; results are pass/fail against a minimum-competence standard. See our pass rate analysis and passing score guide.
Eligibility is controlled by the licensing board you apply through. A common pathway is an accredited engineering degree, the FE exam, four years of acceptable experience and then the PE exam, but this is not universal. Check the details in our requirements guide and your board's rules.